PRODUCT

Ball warper (BW) for denim

(Converting packaged yarn into ball for rope indigo dyeing)

To produce high-quality ball warps, the KARL MAYER's Ball Warper machine is designed to utilise the latest technology to ensure the highest efficiency in today's high production environments. The computer control system is an integrated drive and control system which provides smooth and consistent ball winding performance.

Manufactured by: Karl Mayer, Germany

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Technical Details

Max. speed - 500 m/min
Max. traverse speed-150 m/min
Max tensile force -1,100 N
Working width- 1,220 mm
Max. ball diameter - 1,524 mm (60")

Applications

Denim fabrics

Key Features

Up to 20% greater efficiency in warping process
Best ball quality for fine and course yarns
Up to 15% better yarn opening performance in beaming process
Possible to offer standard creels with electronic YTC-2000 or U2V

The number one choice for producing high-quality ball warps by minimum end to end tension variation
Best warp build-up through computer generated winding pattern
All yarn guiding eyelets including leasing reed are made from ceramics
Programmable hold down arms provide consistent pressure throughout ball build Programmable hold down arms provide consistent pressure throughout ball build
SVS system reduces contamination of wash/dye boxes in dye range and improves LCB and weaving efficiency